两种热作模具钢的高温摩擦磨损性能

High temperature friction and wear properties of two hot work die steels

  • 摘要: 采用高温摩擦磨损试验机研究了HTCS-130和DAC55两种热作模具钢在100~700℃范围内的耐磨性差异及磨损机制, 并结合X射线衍射仪(XRD)、扫描电子显微镜(SEM)、光学轮廓仪等手段对表面相组成、磨损表面、截面形貌等进行分析. 结果表明: 两种钢的磨损率均在100~700℃范围内呈现先增后减的趋势; 其磨损机制表现为在100℃和300℃分别发生黏着磨损和黏着-轻微氧化磨损; 500℃时磨损机制转变为单一氧化磨损, 磨损表面氧化层由FeO、Fe2O3和Fe3O4组成, 亚表面发生轻微软化并出现塑性变形层; 700℃时磨损进入严重氧化磨损阶段, 氧化物数量急剧增多, 同时由于马氏体基体回复导致材料出现严重软化, 磨损表面形成连续的氧化层. HTCS-130钢优异的热稳定性能使得基体具有较高硬度和更窄的摩擦软化区, 能够更好地支撑氧化层, 从而在700℃下比DAC55钢更耐磨.

     

    Abstract: Owing to work at high temperature and high loadings, hot work die steels wear easily, and are especially susceptible to high temperature oxidative wear. Under severe oxidative wear conditions, the wear rate is high, which may lead to premature wear failure of the dies. Therefore, severe oxidative wear should be limited or avoided during the service life of hot work die steels. For service materials, wear resistance is affected by temperature, load, time on the oxide type, plastic deformation, and debris morphology of the surface and sub-surface. Pioneering researchers tended to focus on the influences of temperature, load, and time on wear resistance, and little is known about the wear mechanism of different materials. In this work, the wear mechanism and resistance differences between two hot work die steels, HTCS-130 and DAC55, were studied at temperatures of 100-700℃, using a high temperature friction and wear tester. Surface phase composition, worn surface and cross-section morphology were analyzed by white-light interferometer, scanning electron microscope (SEM), and X-ray diffraction (XRD). The results show that the wear rates of the two steels both increase at first and then decrease at temperatures of 100-700℃. The wear mechanisms of both steels appeared as adhesive wear at 100℃ and adhesive-oxidative wear at 300℃. Then, the wear mechanism changed into oxidative wear at 500℃ and an oxide layer comprising FeO, Fe2O3, and Fe3O4 was observed on the worn surface. Meanwhile, the subsurface started to soften slightly and a plastically deformed layer appeared. Subsequently, severe oxidative wear occurred at 700℃ and the number of oxides had sharply increased. The materials were severely softened owing to the recovery of the martensite matrix. Meanwhile, a continuous oxide layer formed on the worn surface. Due to the excellent thermal stability of HTCS-130 steel, the high hardness and narrow softened zone of matrix could better support the oxide layer. Therefore, HTCS-130 steel shows better wear resistance than DAC55 steel at 700℃.

     

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