温度和pH值对20#钢盐酸露点腐蚀行为的影响

Effect of temperatures and pH values on the hydrochloric dew point corrosion behavior of 20# steel

  • 摘要: 针对常压塔顶系统出现的盐酸露点腐蚀,利用失重法、扫描电子显微镜(SEM)、能谱仪(EDS)和X射线衍射(XRD)等分析手段,对不同温度、不同pH值下20#钢的盐酸露点腐蚀速率、腐蚀形貌及腐蚀产物进行了分析.结果表明:随温度的增加,20#钢的盐酸露点腐蚀速率呈先增加后减小的趋势,在90℃时达到峰值;20#钢的盐酸露点腐蚀速率与HCl溶液pH值负相关,随HCl溶液pH值的增加,露点腐蚀速率快速降低;20#钢表面整体为均匀腐蚀,局部区域伴有腐蚀坑,温度高于90℃时,随温度的升高腐蚀坑数量增多;随pH值增大,腐蚀坑数量减少且腐蚀坑变浅,溶液中存在的氯离子(Cl-)会加深腐蚀坑,加速腐蚀;X射线衍射分析表明:20#钢表面腐蚀产物膜的主要成分为α-FeOOH、Fe3O4和γ-FeOOH.

     

    Abstract: Hydrogen dew point corrosion often occurs in the overhead condensing and cooling system of an atmospheric distillation unit at the initial process of petroleum refining because of the formation of a highly suitable corrosive environment. The consequent thinning and leakage of equipment cause serious environmental pollution and endanger personal safety. Hydrochloric dew point corrosion is affected by various factors, among which temperature and pH values are the most critical. In this study, the hydrochloric dew point corrosion behavior of the 20# steel of an atmospheric tower overhead system as well as its corrosion rate, corrosion morphology, and corrosion products at different temperatures and pH values were analyzed by some analytical methods, such as weight loss method, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and X-ray diffraction (XRD). The results indicate that the hydrochloric dew point corrosion rate of the 20# steel first increases and then decreases with temperature increase, and reaches its peak at 90℃. The hydrochloric acid dew point corrosion rate of the 20# steel is negatively correlated with the pH values of HCl solution, and the dew point corrosion rate decreases rapidly with an increase of the pH value of HCl solution. Generally, uniform corrosion occurs on the steel surface accompanied with local corrosion pits. When the temperature is higher than 90℃, the number of corrosion pits increases with temperature. The corrosion pits become shallower and decreases with an increase of pH value. In addition, the chloride ions in the solution deepen the pits and accelerate the corrosion. The XRD analysis shows that the main compositions of the corrosion products are α-FeOOH, Fe3O4, and γ-FeOOH.

     

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